What’s the Distinction Between a Caterpillar and a High Plastic Film Tunnel?
The construction is the primary distinction between a high plastic film tunnel and a caterpillar tunnel. The former is formed up of cone-shaped segments linked together by a stake and rope. The former has built-in endwalls, whilst the latter is simply temporary. Many market gardeners start their growing season with a caterpillar tunnel, which they later transform to a high plastic film greenhouse.

Caterpillar tunnel
Cost
A caterpillar tunnel is a low-cost, portable construction used for plant growth. Its design encourages early crop production in the spring and protects against frost in the fall. The polyethylene plastic cover withstands strong rain, wind, and hail. It is relatively cheap to maintain and may be installed almost anyplace. However, you must avoid installing the plastics throughout the winter season. Some of the costs connected with building a caterpillar tunnel are listed below.
In colder weather, a high-quality row cover can give frost protection. Heavy row covers, on the other hand, are favored in colder climates. To avoid snow accumulation and provide ventilation, a 4 or 6-mil agricultural-grade plastic can be placed over the row cover. Low tunnel clips can be used to secure the structure’s sidewalls. However, plastic can be harmful to plants, so weigh the expenses of high-quality row covers before purchasing one.
Tunnels of high quality should be strong and long-lasting. You should also examine how much labor will be required to build one. High tunnels can be built for as cheap as $0.50 per square foot and are frequently less expensive than large greenhouses. Some even provide flexibility by being temporary. If you are limited on room, a high-quality plastic tunnel may be the ideal alternative for you. Then, determine whether you want a single-layered or double-layered plastic cover.
While purchasing a caterpillar tunnel to control pests may look appealing, it may not be the greatest option. While biological control is frequently the most effective method, high-quality film covers are more expensive than synthetic ones. High-quality tunnels are well worth the investment. Biocontrol approaches might also help you save money on pest control. Ladybeetles, which are effective plant pest predators, can be purchased. Ladybeetles will migrate elsewhere as pest populations decline.
Construction
A caterpillar tunnel is built by creating numerous hoops out of galvanized steel, electrical conduit, or pvc. Each hoop is put 6 to 10 feet apart over ground stakes. The hoops are joined together to form the purlin of the tunnel. To keep the covering in place, stakes are hammered into the ground between the hoops. If you’re constructing a long tunnel, you’ll also need to install ground anchors.
Consider the effects of wind and other elements before building your new hoop house. High winds, for example, might cause damage to a hoop house, which is why it must be secured with hip and base boards. Ground posts can be used as supplementary anchors for added security. After putting together the tunnel, the next step is to secure the ends. Then, secure the plastic film to the sides and bottom with screws and bolts.
Check that the wind isn’t blowing while you’re constructing your hoop house before you start pulling plastic. To be effective against UV radiation, the plastic covering should be six mil thick. You might ask a friend or a professional greenhouse supply provider for assistance. You can build a tiny high tunnel on your own if you are skilled enough. If you need assistance, make sure the plastic is loose enough to slide up the hoop.
On the internet, you can find a variety of construction types. Fortunately, there are numerous vendors of greenhouse film, row covers, and high tunnel hoop materials. You’ll be able to come up with more inventive ways to set up your high tunnel thanks to your creativity and inventiveness. Consider attending a Cornell Vegetable Program workshop to learn more. These workshops are held on-site and are led by a farm expert.

High plastic film tunnel
Controlling pests
The distinction between a caterpillar and a hoophouse may surprise you, but the answer is not as difficult as it appears. Caterpillar tunnels are simple to build and less expensive than a permanent hoophouse. Caterpillar tunnels provide for great air movement and can be covered in poly for warmth or shadecloth for cool-loving crops. Insect mesh is an optional addition that can be used to keep pests out. In this article, we’ll go over how to construct a caterpillar tunnel and the advantages and downsides of each.
A low tunnel, on the other hand, is only open during the summer. These structures are made of the same materials as row covers, but they have rigid supports. Low tunnels are normally two to three feet high and span the breadth of a growth bed. They protect cold-hardy crops and early spring plantings from harsh winter conditions and are becoming more popular as a pest management strategy. Caterpillar tunnels are massive, three-season structures that are six to eight feet high and ten to twenty feet wide, with ropes holding them in place. The ventilation in a caterpillar tunnel must be adjusted manually.
A caterpillar tunnel is built of segmented pieces with cone-shaped ends, whereas a high plastic film tunnel is made of pvc or electrical conduit. These are strung together and set over rebar ground stakes to form a purlin. The tunnel’s ends are held together with rope attached to pegs. The covering is draped over the pegs.
Price comparison
The caterpillar tunnel is a low-cost structure constructed of a thin plastic sheet that connects to the ground. There is no end wall framing and very little anchoring. However, there are numerous advantages to this simplistic design. Here is an estimate of the cost of a caterpillar tunnel. The caterpillar tunnel is several thousand dollars less expensive than a high-plastic-film tunnel.
A caterpillar tunnel is a temporary alternative that consists of segmented, cone-shaped parts connected by a post and rope. Crisscrossed nylon rope holds the plastic film in place. When the tunnel is no longer required, it can be removed and relocated. Farmers, on the other hand, can invest in ground supports and rebar to make their caterpillar tunnel more permanent.
Caterpillar tunnels are less expensive and provide similar benefits to high-end hoop homes. However, inside space is restricted, making access to the farthest beds problematic. Furthermore, the high-plastic-film tunnel has limited vertical area, limiting the usage of trellised crops. Despite these drawbacks, the caterpillar tunnel is a fantastic alternative for beginner farmers and can assist them in getting into the crop-growing sector.
A high-quality, high-efficiency tunnel may be a preferable option for a range of crops. A high-quality tunnel shields crops from extreme weather events like drought and heat, but it is expensive in terms of labor, water, and electricity. The higher-quality high-tech tunnel, on the other hand, has the advantage of being simple to run and require no maintenance.
Energy-savings
High plastic film tunnels are small and functional, with great energy-saving properties. The tunnel retracts the plastic film that surrounds the product, lowering the amount of heat required to shrink it. These tunnels also have an adjustable air directing and ventilation system and can be used in conjunction with packaging machines to maximize efficiency. They are meant to take up as little space as possible, allowing for a more streamlined and attractive packaging line.
High tunnels are ideal for cold-weather cultivation and can also be used as early-season greenhouse area. They can be used to harden off vegetable transplants, snapdragons, and pansies. They can also be used to grow fruits and vegetables. They are also suitable for growing cold crops such as winter squash, which do not require additional heating sources. In the same climate, a high tunnel can be utilized to grow a wide range of crops, including flowers and vegetables.
A new study found that adding a single layer of high-plastic-film shade to greenhouses can reduce energy use by 30%. Using the identical heating equipment, the researchers examined two heat-distribution systems: radiant flooring and a basic polyethylene cover. The study’s findings revealed that the patented system, which combined a high-plastic-film covering with a high-quality PE film, saved significant energy. The thermal efficiency of the tunnel was increased by 30%.
Another advantage of a high-plastic-film tunnel is its adaptability to various jobs. The machine may be programmed to do various lay-on strengths and rotations. It may also have a power-pre-stretch capability, which allows the materials to stretch further and lets the client to switch to a lower-micron film if necessary. Furthermore, it does not necessitate any tunnel maintenance or cleaning.
